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Orchestrating a B747 Pharma Charter from Italy to the U.S.

CEVA develops end-to-end multimodal solution for one of the world’s largest pharmaceutical companies

Project Overview

CEVA Logistics’ Healthcare Logistics team in Italy designed an end-to-end solution to transport large volumes of temperature-sensitive medication from a production site in Italy to the United States. By leveraging a dedicated Boeing 747 full freighter, well-planned ground transport, and advanced active cooling technology, CEVA ensured the entire shipment moved as a prioritized unit to meet a non-negotiable delivery window.

Our customer’s business challenges

  • Time Sensitive: A requirement to complete the entire air transit and arrival process within a strict 24-hour window to meet market demand.
  • Large Scale: The shipment volume far exceeded the capacity of standard commercial air freight, requiring a solution that could move the cargo in a single lift.
  • Rigid Thermal Integrity: A mandatory requirement for a 100% stable temperature-controlled environment to protect product efficacy and patient safety.
  • Complex Ground Coordination: Synchronizing a fleet of nine specialized trucks to move nearly 40 high-tech and fragile containers from the manufacturing plant to the airport terminal without thermal deviation.
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The Solution

To bypass the limitations of commercial flight schedules, CEVA secured a B747 Full Freighter, providing the customer with dedicated capacity and total control over the flight's timeline. The core of the solution rested on the use of 35 RAP Active Containers—electrically powered units with integrated battery backups that provide climate stability compared to passive packaging. CEVA managed the entire 48-hour loading process, ensuring every container remained under constant power during transit and while staged in climate-controlled zones at the terminal.

The operation was supported by a seamless multimodal link, utilizing nine temperature-controlled trucks for the initial leg and managing the final-mile delivery in the U.S. once the charter landed in Chicago. By treating the shipment as a single, prioritized mission, the team eliminated the risks of transshipment delays and thermal excursions. Throughout the journey, CEVA maintained end-to-end visibility and compliance, demonstrating how large-scale capacity can be successfully harmonized with the delicate requirements of healthcare logistics.

air freight for pharma shipment

Tangible Results

The mission-critical shipment was successfully and safely delivered on time. By choosing a dedicated charter over commercial alternatives, the client successfully mitigated all risks of delay and thermal risk, ensuring the life-saving medication reached patients without compromise. This high-performance execution reinforces CEVA’s ability to deliver excellence in the global healthcare industry.

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Total Units
35

RAP Active Containers

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Ground Transport
9

Temperature-controlled trucks

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Transit Time
Less than 24hours

Air Transit Time

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Temperature
100%

Temperature Compliance

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